Bringing Science to Casting
Welcome to the whole new thermally controlled die cast experience. TCS4 Thermal Control System uses patented data-driven thermal control technology with optimized die designs and precise, real-time heat removal Die casting control re-imagined.
Thermal Design. We do the Math.
Trial and Error is expensive. Using heat transfer science and our patented thermal control technology, we can calculate the optimum die cooling channel design for you. This design becomes the cooling engine for our Thermal Control Process.
Thermal Control System. Adjust to Your Reality.
Throughout every day, your dies constantly experience thermal variation. We continuously monitor the heat in every cooling channel every machine cycle. Our software precisely controls the amount of heat removal that is designed to optimize your production.
Decreased Cycle Time. You’re in Control.
We give your Process Engineers the tools to control and optimize your die cast process. TCS4 provides real-time data and data history that allows your process engineer to find the minimal cycle time and establish heat removal set-points that optimize and maintain his desired thermal capacity and cycle time.
Scrap Reduction. Don’t throw it out
TCS4 reduces the thermal profit variation. By stabilizing die temperatures, your scrap will dissipate. Startup routines control heat removal rates to assure that the die does not stay cold for too long or overheat after startup.
Die Lube Spray. Its job is lubrication.
By using the TCS4 Thermal Control System to precisely cool the dies and measure die spray volumes, our case studies show a reduction of 50% to 70% in die spray use and supports faster cycle times. Outputs are signaled if spray volumes are out of range.
Casting Yield. Melt less Metal.
Casting Yield is the ratio of shipped weight to as-cast shot weight. By utilizing Die Therm’s Thermal Die Designs and the stability of the TCS4 Thermal Control System, our case studies show 25% to 30% improvement in casting yields. Shot weight reductions help optimize your melting processes and lower the overall heat in your die cast process.
Die Life. Make more good parts.
Dies are expensive. By utilizing Die Therm’s Thermal Die Designs and the TCP4 Thermal Control System, the resultant reduction in die spray time and temperature variations significantly reduces the thermal cycling effects. extending the life of your dies.
Machining Savings. Cast closer to machined tolerances.
TCS4 allows you to consistently produce tighter tolerance castings due to the stability in the thermal control process. Less Machining, reduced porosity and greater throughput.
Welcome to the whole new thermally controlled die cast experience. TCS4 Thermal Control System uses patented data-driven thermal control technology with optimized die designs and precise, real-time heat removal Die casting control re-imagined.
Thermal Design. We do the Math.
Trial and Error is expensive. Using heat transfer science and our patented thermal control technology, we can calculate the optimum die cooling channel design for you. This design becomes the cooling engine for our Thermal Control Process.
Thermal Control System. Adjust to Your Reality.
Throughout every day, your dies constantly experience thermal variation. We continuously monitor the heat in every cooling channel every machine cycle. Our software precisely controls the amount of heat removal that is designed to optimize your production.
Decreased Cycle Time. You’re in Control.
We give your Process Engineers the tools to control and optimize your die cast process. TCS4 provides real-time data and data history that allows your process engineer to find the minimal cycle time and establish heat removal set-points that optimize and maintain his desired thermal capacity and cycle time.
Scrap Reduction. Don’t throw it out
TCS4 reduces the thermal profit variation. By stabilizing die temperatures, your scrap will dissipate. Startup routines control heat removal rates to assure that the die does not stay cold for too long or overheat after startup.
Die Lube Spray. Its job is lubrication.
By using the TCS4 Thermal Control System to precisely cool the dies and measure die spray volumes, our case studies show a reduction of 50% to 70% in die spray use and supports faster cycle times. Outputs are signaled if spray volumes are out of range.
Casting Yield. Melt less Metal.
Casting Yield is the ratio of shipped weight to as-cast shot weight. By utilizing Die Therm’s Thermal Die Designs and the stability of the TCS4 Thermal Control System, our case studies show 25% to 30% improvement in casting yields. Shot weight reductions help optimize your melting processes and lower the overall heat in your die cast process.
Die Life. Make more good parts.
Dies are expensive. By utilizing Die Therm’s Thermal Die Designs and the TCP4 Thermal Control System, the resultant reduction in die spray time and temperature variations significantly reduces the thermal cycling effects. extending the life of your dies.
Machining Savings. Cast closer to machined tolerances.
TCS4 allows you to consistently produce tighter tolerance castings due to the stability in the thermal control process. Less Machining, reduced porosity and greater throughput.